Laboratory extruder RES-2PN 2x20mm
Extruders, devices and laboratory lines for plastics > Laboratory twin-screw extruders
RES-2PN 2x20mm laboratory twin-screw extruder

RES-2PN 2x20mm laboratory twin-screw extruder

RES-2PN 2x20mm laboratory twin-screw extruder
RES-2PN 2x20mm twin-screw laboratory extruder with side feeders
RES-2PN 2x20mm twin-screw laboratory extruder with gravimetric feeders

Laboratory extruder RES-2PN 2x20mm

Laboratory twin-screw extruders RES-2PN 2x20 mm enable testing of materials before production and conducting research on new polymeric materials. The plastics market always wants more new technologies. The plastics market is now demanding more and more complex, faster, smarter and better quality solutions in extrusion plants. This involves optimizing equipment, materials, processes and technologies. Innovation is key in plastic extrusion technology. The evolution of basic materials, composites and polymer blends and reactive extrusion is becoming a challenge in the field of plastic extrusion research. For this reason, manufacturers of laboratory extruders and associated equipment adapt to new and diverse materials and polymer composites. Customers are looking for ease of use and flexibility in polymer processing. Government safety and environmental regulations are a constant challenge for the plastics and polymers industry. Customers are looking for laboratory extruders that can effectively and reliably simulate production equipment in the process of testing plastics and polymers. Laboratories use extruders to develop new compounds, composites or to ensure the quality of their own extrusion systems. Zamak Mercator laboratory extruders for plastics provide scientists with a high ability to reproduce and design industrial processes in the conditions of a research laboratory. Due to the high complexity of the extrusion process, the research extruder should have all the capabilities of industrial extruders and even surpass them in terms of technical parameters and functionality.
Technical data of the device
Extruder Extruder Screw Diameter:2 x 20 mmReplaceable cylinder working surfaces:Yes
Extruder screws length:40 - 48 L/DHorizontally split cylinder:Yes
Segmented construction of extruder screws:Yes Top dosing and measuring ports [every 4D, side ports every 8D]:Yes
Co-rotating operation of the extruder screws:Yes Volumetric and gravimetric dosing systems:Yes
Counter-rotating operation of the extruder screws:Yes Zonal cylinder cooling system:Yes
Maximum torque per extruder screw:65/80 NmWater-cooled charging zone with its own closed-circuit cooler:Yes
Maximum rotation of the extruder screws:600 - 1200 obr/minAutomatic configuration change from concurrent to counter-rotating:Yes
Drive unit power available:18.5 kWCo-rotating extruder screws:Yes
Maximum power density:15.14 / 18.64 Nm/cm3Counter-rotating screws of the extruder:[option]
Maximum working temperature of the plasticizing system - nitrided steel:400/450 ℃Real-time PLC and Ethernet controller:Yes
Maximum operating temperature of the plasticizing system - acid-resistant steel:270 ℃Cylinder inserts and screws nitrided extruder:[option]
Cylinder cooling system - air independent for each zone every 4D:Yes Cylinder inserts and hardened acid-proof screws:[option]
Feeding zone cooling system - pressurized water with its own cooler and pump:Yes Cylinder inserts made in HIPP technology:[option]
Temperature measurement and control for each cylinder zone and head:Yes Side feeders:[option]
Measurement of the torque of the extruder screws:Yes Degassing system:[option]
Measurement of the axial force acting on the extruder screws:Yes Dosing of liquids to be filled with a peristaltic pump:[option]
Material pressure and temperature measurement:Yes High-pressure dosing of fluids into the cylinder by a gear pump:[option]
Measurement of the drive load:Yes Dosing gases into the cylinder under pressure:[option]
Recording and archiving of measurement data and recipes:Yes Wifi and tablet control:[option]
Measurement of consumed electricity:Option Remote supervision and service diagnosis:[option]
Important performance characteristics
Precise measurement of the axial force acting on the screws
No need to disassemble the dispensers to open the cylinder and see the process progress
Modular construction models Series -RES-2P Vertex 2x16 / 2x20 / 2x24 mm
Non-modular models Series -RES-2P Vertex2x12 / 2x16 / 2x20 / 2x24 mm
Many models and equipment options available
Replaceable inserts forming the working surface of the cylinder
Wireless remote control
Ważne cechy użytkowe
Replaceable cylinder liners
Integration of gravimetric and volumetric dispensers for granules of powders, liquids and gases
The possibility of thermal calibration of the cylinder
Digital control and communication system
High speed heating and cooling of the cylinder for all zones
Possibility to measure temperatures and melt pressure in each zone
Freely configurable cylinder ports
The possibility of using concurrent and counter-rotating worms with a segmented structure
The cylinder heating and cooling system ensures accurate and reliable temperature control of each zone
Modular side conveyor system
Ważne cechy użytkowe
Laboratory twin screw extruders easy and convenient access of horizontally split cylinder 2 x 16-24mm lab extruder
Ważne cechy użytkowe
Optional equipment
Possibility to personalize the plasticizing system
Gravimetric and volumetric dispenser systems for granules, powders, liquids and gases
Personalized dispenser mounting systems
Personalized application programs
Side systems in combination with gravimetric and volumetric dispensers
Wyposażenie dodatkowe
Technical description

RES-2PN 2x20 mm Zamak Mercator research extruders provide scientists with a high ability to map and design industrial processes in a research laboratory. Due to the high complexity of the extrusion process, a research extruder should have all the capabilities of industrial extruders and even exceed them in terms of equipment and functionality with versatile adaptability to almost any processing task and easy system operation, they distinguish laboratory extruders as an excellent research instrument.

The construction of modular and non-modular extruders is based on innovative design assumptions, modern components and is based on many years of experience gained in the plastics processing industry.

Zamak Mercator is a manufacturer of laboratory twin-screw extruders with screw diameters: 2 x 12 mm and 2 x 16 mm.
Twin-screw research extruders designed for larger tasks [applications] with screw diameters: 2 x 20 mm and 2 x 24 mm.

Our research extruders are reliable and repeatableThe preparation time for subsequent tests is shortIn the practice of a research laboratory, meeting such an assumption means that in a short time the extruder must reach and stabilize the working parameters set by the scientist Changes of the set parameters must be reliable, repeatable and fast All measurement data must be reliable.
You can get reliable scale-up, reduced time-to-market.

Our laboratory twin-screw extruders offer flexible configurations from small batches to pilot scale or low-volume production and are ideal for research and development in the polymer, pharmaceutical, biology and nanotechnology sectors. Our laboratory extruders meet a wide range of process requirements, even for the most difficult formulations.

The purpose of applying the described solutions used in twin-screw extruders is to obtain the possibility of conducting research on any thermoplastics, polymers and other materials in a large range of temperatures and screw torques. extruder for a specific task in a short time The extruder quickly responds to temperature changes by the operator.Rich additional equipment and the ability to change the configuration further expand the possibilities of conducting research.

Important functional features of laboratory twin-screw extruders.


Other products in this category   >

Laboratory extruder RES-2PN 2x24 mm

Laboratory extruder RES-2PN 2x16 mm

Laboratory extruder RES-2PN 2x12mm

Extruder laboratory REM-2CA Vertex - Conical

Laboratory extruder RES-2PB 2x12mm - Minilab

We have made every effort to ensure that the information about our products is factually correct. Please treat the technical data of the devices as indicative, because we constantly improve our products, adapting them to changing technologies. The presented offer is informative and does not constitute an offer within the meaning of the Civil Code


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